Whisky Detectives
Blenders began to notice it
during the 1970s, and by 1985 it was clear that something had to
be done: almost a quarter of the aged malt whiskies they wanted
to use in their blends were turning out to be immature when they
were sampled prior to disgorging. As a result the casks had to be
returned to the warehouses for several years further maturation -
at very considerable cost. What was going on? It was impossible to contemplate that the
whisky coming off the still had mysteriously changed, so
something must be happening - or rather, not happening - during
maturation. Had there been an atmospheric change, imperceptible to humans,
which disturbed the slumbers of the maturing spirit? Was it to do
with global warming, or holes in the ozone layer, or nuclear
testing? Could it be the casks themselves? "But", the
blenders reasoned, "we supply our own casks to be filled
with new spirit, and we know the exact provenance of each cask,
so how can they be letting us down?...Call Dr. Swan." Jim Swan is a leading expert on maturation and a pioneer in
techniques for analysing flavour in spirits. With the help of a
government grant, he and his colleague, Jim Gray (an expert on
whisky production), set to work. "We soon determined that the problem was in the casks
themselves. For some reason a proportion of American oak
hogsheads in current use were not maturing the spirit they had
been filled with at the rate that we might have expected. Yet
there seemed to be nothing wrong with the casks. They were in
good condition; many were first-fill; their provenance was well
documented." Or was it? The researchers noticed that a number of casks had
been purchased, at very competitive prices, from a couple of
cooperages. They had been bought as newly re-made hogsheads -
i.e. they had been used for maturing Bourbon, but not Scotch. Yet
chemical analysis of the wood showed that they had certainly held
Scotch - indeed, many had been filled more than once, and some
had contained both malt and grain whisky at different times. "It turned out that a couple of unscrupulous cooperages
(they are no longer in business) had been buying spent casks from
blenders, cleaning them up and selling them on to other blenders
as new hoggies. Physical inspection would simply not reveal this.
At first we thought we had cracked the problem, then we realised
that these casks were just the tip of the iceberg: many others
had come straight from Kentucky, and there was no possibility
that they had been used for Scotch. So Jim Gray and I took our
investigation to America. "The original source of American white oak was the Ozark
Mountains of Missouri, a remote district with poor soil which
grew trees too small for most purposes other than making barrels.
In recent times the Bourbon industry had begun to source timber
from further east - more easily accessed, with better soils;
where the trees grew faster and provided a greater yield of wood.
This was our first clue. "Our second was the fact that many cooperages now
kiln-dry their timber, rather than leaving it out to season in
the open air for eighteen months, as was the traditional way.
Kiln-drying takes a mere twenty-three days. "Now, kiln dried wood makes no difference to the
maturation and flavour of Bourbon, but it has a drastic affect on
the second incumbent - Scotch, Canadian or Irish whisky - which
relies on the intricate chemistry of the wood itself to achieve
the desired results". In 1991 Doctors Swan and Gray published their definitive Specification
of American Oak Wood for use by the Scotch Whisky Industry.
In a nutshell, their recommendation is that at least a quarter of
the timber used in whisky casks must be slow grown and air
seasoned, if the desired end result is to be achieved. After
publication, Jim returned to America to see whether the
specification could be met. The Bourbon industry was very
supportive. He was introduced to the few small stave mills which
still seasoned their timber in the open air. He discovered that
the only place where the growing conditions were perfect, where
the trees grew slowly because the soil was poor and the climate
arid was - you guessed it - the Ozark Mountains of Missouri. * Dr. Jim S. Swan is a partner in R.R. Tatlock &
Thomson, (Analytical and Consulting Chemists to the Distilling,
Brewing, Wine and Water Industries). Unless otherwise noted, all information in this site © The Scotch Malt Whisky Society, Edinburgh, Scotland, 1997.