Deanston
Picking a Bale of Whisky - Anthony Troon explores
the Highland malt distillery that hides inside a cotton mill
Somewhere near the ancient Perthshire
village of Doune, you take a B-road. Then an even narrower
B-road. Then on the edge of the chattering waters of the River
Teith, you discover an 18th century cotton mill. It is undeniably a cotton mill. The size and the stately
proportions proclaim it as such, although you'd be hard-put to
find a cotton mill still operating in Scotland. Yet all the
signs, from the buzz of industry to the plume of steam, tells you
that this place is still in business. The secret lies inside. This is a cotton mill that became a malt whisky distillery,
and did so with great alacrity, as if it was discovering its
higher role in the world. All the facilities were there:
plentiful water for power, which was also soft water for
whisky-making, a sylvan setting, an optimistic climate in the
distilling industry when the transformation came about in the
mid-Sixties. The malt is called Deanston, and Society members (who have
sipped it enthusiastically as No. 79) will not be unfamiliar with
the name. But, with the conventional picture of a malt whisky
distillery in their minds, they could hardly imagine its
birthplace. So first, let us go back to 1785. That is when the cotton mill
came into being, to be described in The First Statistical Account
of Scotland as having 'the most perfect machinery in the
kingdom'. The owners were four brothers, one of whom was
associated with Sir Richard Arkwright, English inventor of the
water-powered spinning frame. But here's an interesting touch. 'The English had annoyed Sir
Richard so much by invading his invention he resolved to instruct
young Scotsmen in the art, in preference to his own countrymen.'
Oh dear. The mill passed through several hands until it ceased
production in 1965. So then, an enormous complex with vast
storage space came on the market and attracted the interest of
Brodie Hepburn Ltd, at that time the company operating the nearby
Tullibardine Distillery. It seemed ideal for warehousing. But
when they inspected it (and remember, these were highly
optimistic times) their minds turned inevitably to a new
distillery. The waters of the Teith were analysed. Flowing from feeder
streams high in the Trossachs, filtered through granite and
running over peat beds, this stuff was far too good for the
cotton business. Not only that, but the river gave the mill its
own power supply through two turbines, one of which has been
working faithfully since the mid-Twenties. Incredibly, this
set-up produced so much juice that it could sell the surplus to
the national grid. The water-power is conducted to the turbines from a 1.5 mile
man-made lade, later returning to the river through a 300-metre
tunnel of splendid arched masonry. The water arrives at two huge
cast-iron flumes which once fed four gigantic overshot wheels,
each rated at 80 horse-power: a gem of the Industrial Revolution
now adapted to a later century. In partnership with the mill-owners, Brodie Hepburn plunged so
enthusiastically into the conversion work that this superb cotton
mill started producing its first malt whisky only 10 months after
the deal was agreed. The first drams were bottled as a five or
six-year-old single called 'Old Bannockburn' and put into a blend
named 'Teith Mill' The strategy of the new company,
Deanston Distillers Ltd, was to buy an established blend
brand-name and use their malt as the basis. This didn't happen,
and in 1972 both Deanston and Tullibardine distilleries became
part of Invergordon Distillers. In 1982, Deanston was mothballed. Now we come to the story of Deanston as it is today. In 1990
the distillery was bought by Burn Stewart, the Glasgow company of
blenders and bottlers ambitious to expand into distilling. (These
ambitions were underlined in July this year when the company
bought the faltering Ledaig Distillery on the Isle of Mull.) Deanston's new manager Ian Macmillan, was one of the first to
inspect the new acquisition beside the Teith. The mothballed
distillery, hidden inside the cotton mill, was complete all
right: but there were archaic parts of the operation that had to
be improved. One was the system for filling the eight 60,000 litre
washbacks. The worts were pumped in from above through a single
dismountable pipe of copper and plastic, rather like a garden
hose. So a first job was to install permanent stainless-steel
pipes and valves, to fill the washbacks in a more efficient and
dignified fashion, incorporating an in-house cleaning system. But there was much about the
quarter-century-old fittings that gave pleasure. From the four
25-tonne malt bins, the barley is conveyed to an unusually
elegant wooden-panelled room where the 1966 Porteous mill grinds
away in some state. The elevators that convey the grist, and the
equipment for extracting dust and pebbles, are neatly encased in
wood. The enormous cast-iron mash tun, open-topped and with a false
bottom of brass plates, is a high-quality piece of engineering
made by an Alloa foundry that no longer exists. Newly
refurbished, it is equipped with a mechanical mixing-rake,
circling on a track of fixed cogs. Ian MacMillan finds its gentle
mixing action superior to the blades of the more modern Lauter
tun: it produces a dark, clear, unclouded wort, free of solids. Deanston's two pairs of stills (by Archbd McMillan and Co,
Prestonpans) are large and bulbous but also high. Unusually, the
lyne arms from the swan neck to the condensers are set at a
slight upward angle, aiding the reflux action which give a purer
spirit. One of the maturing warehouses is
beautiful beyond description, a former weaving shed from 1785 of
arched stone roofing that would bring a hush to a chateau in
Burgundy. Here and in more modern racks, the distillery can store
45,000 casks, and the oldest Deanston they hold is the 1967. But of course, the whisky stocks they took over were of
somebody else's distillation. It will be the next millennium
before we taste the Deanston presided over by Ian MacMillan. What
will it be like? 'Even better,' he said (and he has been checking
on its progress). His aim and that of production director Billy Walker, after
months of initial experimentation, is to use only the residual
peaty phenols of the Teith's soft waters and to mash with
unpeated malt from Angus, East Lothian and Moray. 'The result
will be a lightly-peated sweet whisky with the flavour of the
malt dominant.' An eighth of Deanston's new production, matured in whisky and
bourbon refill casks and possibly with no sherry-cask whisky
involved, will be bottled as the single, maybe from the year
2000. So...patience, friends.
Unless otherwise noted, all information in this site © The Scotch Malt Whisky Society, Edinburgh, Scotland, 1997.